Compressed air is essential in usage as mundane as in car tires inflation, refrigerators, and heavy-duty use such as in the textile factories. Many tools and machines rely on the compressed air in such factories. For that reason, these pieces of equipment require proper maintenance, no matter the size or complexity, without which the repair cost will be high. Here are the tips for maintenance to get better service from the equipment and keep the repair cost down.
Read and Understand the User Manual
You need to read and understand the user manual provided by reputable manufacturers like fluid-aire dynamics. These manuals can help you troubleshoot some common problems that affect air compressors. Reading the manual can also help you avoid damaging the air compressor, upon which the manufacturer may void its warranty. It will help to ask customer support before tinkering with the machine.
Minimize Vibration
Industrial pneumatic machines like the Reciprocating Air Compressor are susceptible to vibrations. These vibrations can be the result of where the compressor is fixed. With time, the vibrations can loosen some parts and lead to misalignment or wear on the bearings. You can use a structure with a dampening surface made of shock-absorbing material to reduce the vibration. Should the vibration persist, it will be best to find a way to fix it since it’s a sign of improper aerodynamic forces.
Regularly Clean The Air Compressor
Regularly cleaning the air compressor is also an effective maintenance routine. This process should entail cleaning the intake vents, which accumulate dust particles and other impurities the machine sucks in its vents. Failure to clean can lead to flow problems, resulting in inadequate pressure.
Regulate The Temperature
The air compressor operator should always check and regulate the temperature. In most cases, the high-temperature signals that the compressor is discharging pressure. Sometimes it can be due to irregular suction or insufficient ventilation. The operator should try to regulate the temperature per the user’s manual or shut it for repair should the heat persist.
Routinely Run PreventiveMaintenance Check
Industrial compressors like the Reciprocating Air Compressor require routine preventive maintenance checks. The checks include checking the pump oil level and changing it if necessary, inspecting the air filter element, and draining water in the compressor’s tank. You must run some of these maintenance checks daily, while others are weekly or monthly.
For instance, pump oil level and leak inspection are supposed to be daily. Others that you should run daily include draining the tank and checking for abnormal vibrations or sounds. Checking, cleaning, or replacing the air filter should be done weekly. Whereas checking the belts and tightening the bolts should be done monthly. Complicated checks like servicing the pump or engine should be yearly but thorough by qualified professionals.
Buying an air compressor from an established manufacturer like fluid-aire dynamics is the first step towards efficiency. However, you need proper maintenance for maximum uptime, longer life, and operator safety. Therefore, it will be best if you use the information in this article to maintain the air compressor for a better return on investment.
